Input data and model basis

4.1 Geometry and structural model

  • Option A – 3D model (STEP, JT, FBX) Is used when kinematics or mechanical movement are to be simulated. → Goal: visual, physical representation of the machine in space.

  • Option B – P&ID (Piping and Instrumentation Diagram) Is used when flow, pressure, valves, actuators, signals are important. → Goal: functional simulation of the plant logic.

  • Option C – Selmo structural model (Plant, HWZ, SEQ, Zone) Is used to emulate the logical sequence deterministically. → Goal: complete hardware and process emulation.

4.2 Hardware emulation

  • Every signal (from PTF-IO) is reproduced in the simulation as a logical bit or analog value.

  • CMZ, MXIC, interlocks and sequences are adopted 1:1 from the bit control logic.

  • This creates a digitally deterministic mapping of the real control layer.

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