Scope and objective definition of the Digital Twin

Level
Designation
Description
Goal

Level 1 – Emulation

Hardware emulation

Digital reproduction of the I/O layer (signals, sensors, actuators)

SoftFAT, function testing, communication validation

Level 2 – Simulation

Functional simulation

Extension with physical behavior (movement, flow, forces)

Validation of sequences, process times

Level 3 – Mathematical model

Physically describable behavior

Modeling based on mathematical equations or AI approximation

Prediction, optimization, “Learning Twin”

Level 4 – Learning Digital Twin

Data-driven model

Real-time comparison with process data, continuous adjustment

Condition diagnosis, predictive maintenance

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