PTF – Process · Technology · Function

PTF is the methodical foundation of Selmo. It describes how one must think about a machine before it is modeled.

PTF is:

  • no modeling

  • no technical description

  • not a tool

  • not a diagram

But:

A structured thinking and analysis process, which necessarily precedes modeling.


Why PTF is necessary

Without upstream analysis, the following often happens:

  • modeling is started too early

  • thinking in technical instead of functional terms

  • complexity is shifted into the model

  • safety is compensated afterwards

This leads to:

  • overloaded sequences

  • implicit assumptions

  • states that are hard to explain

  • unnecessary special cases

PTF exists to systematically avoid these errors.


Overview: The three levels of PTF

PTF deliberately separates three levels of consideration:

  • P – Process What should happen professionally?

  • T – Technology Which physical and technical principles are used?

  • F – Function What verifiable requirements result from that?

These levels are:

  • logically separated from each other

  • not interchangeable

  • necessarily to be considered in this order


P – Process

What does “Process” mean?

The process describes the professional sequence:

  • from the perspective of product, material, or task

  • independent of automation

  • independent of the technology used

Examples:

  • Insert workpiece

  • Fix part

  • Perform processing

  • Check result

  • Release part

The process answers not:

  • how something is implemented technically

  • which sensors are used

  • which actuators are moved

The process describes what happens – not how it happens.


Typical errors without a clear process view

  • Technology determines the sequence

  • PLC structures define the process

  • Process logic is no longer explainable

  • Special cases arise uncontrolled


T – Technology

What does “Technology” mean?

Technology describes:

  • physical principles of operation

  • machine technology used

  • relevant forms of energy

  • mechanical, electrical, pneumatic or hydraulic relationships

Examples:

  • Clamping via pneumatics

  • Positioning via servo axes

  • Gripping via vacuum

  • Measuring via sensors

Technology answers:

  • what is physically possible

  • what must be monitored necessarily

  • where risks and limits lie


Why technology must be understood before function

Without understanding the technology:

  • wrong functions are formulated

  • unnecessary safety assumptions arise

  • monitoring is placed incorrectly

Functions can only be derived from technology – not the other way around.


F – Function

What does “Function” mean?

Functions are formalized requirements for the behavior of the machine.

They are derived from:

  • the professional process

  • the technological boundary conditions

Examples:

  • "Workpiece must be clamped before processing"

  • "An axis may only move if the protective condition is met"

  • "Processing may only start when position is reached"

Functions are:

  • not implementations

  • not PLC function blocks

  • no states

Functions are verifiable statements about expected behavior.


Result of well-formulated functions

From clear functions arise:

  • necessary states

  • meaningful sequences

  • relevant zones

  • required monitorings

This makes modeling:

  • not a creative activity

  • but a consistent derivation


PTF and the Selmo model

The roles are clearly separated:

Level
Task

PTF

Thinking & Analysis

Selmo model

Formal description

PLC / HMI

implementation

PTF decides:

  • what is modeled

  • why it is modeled

Selmo decides:

  • how this behavior is described formally

PTF limits the model. Selmo structures it.


Typical errors without PTF

  • Modeling starts too early

  • Sequences take over process decisions

  • Zones are defined technically instead of functionally

  • Safety logic compensates for missing analysis

  • Models become unnecessarily complex

Rule of thumb:

When a model becomes confusing, PTF is almost always missing.


Summary

PTF is:

  • the methodical entry into every Selmo project

  • Prerequisite for explainable models

  • Protection against implicit logic

  • Reduction of complexity

PTF is not a substitute for Selmo and no alternative to the model.

Think first. Then model. Then automate.

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